Passion and strong faith in humanity is what drives us to be the very best in the field. Through hard work and dedication to make this world a better, safer and a happier place to live in is our only mission and to turn this dream into a reality, the manufacturing of our Orthopedic implants from raw ingredients to the final piece requires a lot of work and professional techniques to maintain that high quality and standard that is accepted and appreciated worldwide. Our Orthopedic implants are manufactured in a safe environment and as per the international standards; no child labor is involved in making our products.
1
Raw Material Procurement & Testing
We believe that only the best raw materials can make superior quality products, which is why we source all of the raw materials for the best providers in the world. All of the raw materials are then subjected to rigorous quality checking and testing to ensure that a high standard of quality is maintained.
2
The Storage of the Raw Materials
Storage of any material might not seem like a big deal but it is critical to shield them from corrosion, rust or any other environmental harm hence the raw/ crude materials are stored in a special workhouse with the sensitive material in a controlled environment as per the ISO international standards. This way the materials stay safe and hygiene are maintained, assuring top quality.
3
Research and Development
Our research department is a source of great pride for us. We keep striving to design the best products that will exceed all of your expectations and will revolutionize the healthcare industry not only in India but also in the entire world.
4
Product Designing & Prototyping
After perfecting a theoretical blueprint and design using computer programs like CAD/ CAM and 3D modeling, the next big step is creating a prototype. Each prototype is subjected to all the standards of quality checking to ensure that the designs are suitable for mass production.
5
Production Procedure
We assure the premium quality which is why for the ease of our customers, we take in customizable orders and incorporate special techniques to deliver what we promise in a controlled environment. The machines and systems are thoroughly checked before and after every batch production to assure smooth productivity and maximum pay off, that results in no error in the final product. Time, research and effort is invested to assure top notch quality.
6
Finishing/Polishing/Anodizing/Laser Marking
After the product has been made, it undergoes a series of processes like finishing to get rid of any impurities and polishing to really bring that shine out. We then pass the polished product through an anodizing phase where it is electrochemically coated with another metal to protect it from corrosion and rust that increases its durability. The anodizing is done as per the health standards that don't give off radioactive or voltage waves that could harm the environment in any way. Information is also inscribed on every metallic piece or implant with laser technology so you know you've got the genuine product.
7
Lab Testing of Finished Production
Before our products are shipped out to our customers, they are first subjected to extensive lab testing which includes both physical testing and computer-aided tests to ensure that there are no shortcomings in terms of design, production, or finishing.
8
Sterilization (Clean Room) & Packaging
Upholding the highest standards to fit the norms of ISO 14644-1, the sterilization rooms are 100% effective and are able to handle any special requirements that can be made to assist the client's needs. The very professional and talented team is equipped in every way to carry out the final packaging of the materials that are sterile and non-sterile to ensure product quality. The products are sealed in airtight packages to ensure no contamination labeled following the EN 980 rules and regulatory standards.